華飛全自動(dòng)口罩機(jī)產(chǎn)品簡介（中英文版）
全自動(dòng)連線組合機(jī)是將一臺(tái)口罩本體制造機(jī)與兩臺(tái)口罩耳帶熔接機(jī)相連接，當(dāng)口罩本體做成后由傳輸帶輸送至口罩耳帶熔接機(jī)進(jìn)行耳帶部分的熔接以完成一個(gè)完整的耳帶口罩，僅需一名操作員即可操作整條生產(chǎn)線。
The automatic wiring combination machine connects a mask body manufacturing machine with two mask ear belt welding machines. When the mask body is made, it is transported by the transmission belt to the mask ear belt welding machine to complete a complete ear belt mask. The whole production line can be operated by only one operator.
設(shè)備名稱：XLKZJ-100 型全自動(dòng)連線組合口罩機(jī)
Equipment name: XLKZJ-100 automatic wiring combination mask machine
1.產(chǎn)品：平面耳帶式口罩
Product: Flat ear-belt mask
2.產(chǎn)量：100Pcs/Min
Productivity: 100Pcs/Min
3.客戶環(huán)境條件：溫度 10-40℃,濕度不結(jié)露
Customer environmental conditions: temperature: 10-40 ℃, humidity: no condensation
4.客戶電壓要求：單相 220V，50/60HZ
Customer voltage requirements: single-phase 220V, 50 / 60Hz
備注說明：
◆項(xiàng)目方案設(shè)備，如客戶電壓及頻率有特殊要求時(shí)，需重新根據(jù)電壓及頻率要求進(jìn)行重新報(bào)價(jià)。
◆Project proposed equipment, if the customer voltage and frequency have special
◆requirements, it needs to be re-quoted according to the voltage and frequency requirements.
項(xiàng)目方案為根據(jù)客戶項(xiàng)目工藝提供的標(biāo)準(zhǔn)設(shè)備配置，如有個(gè)別調(diào)整，或
◆客戶自備需進(jìn)行溝通說明。
◆The project proposal is the standard equipment configuration provided according to the customer's project process, if there is any individual adjustment, or it is prepared by the customer, communication is required.
◆項(xiàng)目方案為根據(jù)客戶項(xiàng)目工藝提供的標(biāo)準(zhǔn)設(shè)備配置，如有個(gè)別調(diào)整，或
◆客戶自備需進(jìn)行溝通說明。
◆The project proposal is the standard equipment configuration provided according to the customer's project process, if there is any individual adjustment, or it is prepared by the customer, communication is required.
Knowledge about the mask：
The medical use of the mask has nothing to do with the machine. As long
as the mask is sterilized, the mask produced by our machine can be used as a surgical mask.
Common medical masks: mainly composed of three layers of non-woven fabrics. The inner layer is an ordinary non-woven fabric, and the outer layer is a waterproof non-woven fabric, which is mainly used to isolate the liquid ejected
by patients; the inter filter layer is made of polypropylene melt-blown non-woven fabric after electret treatment; after the final production, it is sterilized by ethylene oxide and stored for 7 days, and then shipped away in sealed packaging.
Picture of the finished disposable mask (standard type)
Automatic taping machine 2pcs Sheet processing machine 1p
整體外觀示例
Overall appearance example
設(shè)備技術(shù)規(guī)格表：
機(jī)器尺寸
Equipment siz 6250mm（長）x 4500mm（寬）x 1650mm（高）
6250mm（length）x 4500mm（width）x 1650mm（height）
驅(qū)動(dòng)方式
Drive mode 伺服馬達(dá)及步進(jìn)馬達(dá)
Servo motor and stepping moto
電控方式
Electric control mode 電腦 PLC 程序控制
Computer PLC program control
控制面板
Control panel 人機(jī)界面（觸摸屏）及按鈕
Human-computer interface (touch screen) and button
額定電源
Rated Power 單相 220V，50/60HZ
Single phase 220V, 50/60HZ
氣 壓
Air pressure 0.5～0.6Mpa
適用工藝
Applicable process 雙層、三層、四層醫(yī)用及普通口罩
Double-layer, three-layer, four-layer medical and ordinary masks
產(chǎn)品規(guī)格
Product specification 標(biāo)準(zhǔn)型：175 x 95mm
Standard type:175 x 95mm,
產(chǎn) 能
Productivity 約 80～100 片/分鐘
About 80～100pc/min
合 格 率
Percent of pass 99%以上
Above 99%
設(shè)備重量
Equipment weight 1200KG
生產(chǎn)一次性平面口罩所需材料
Materials for the production of disposable face masks
材料名稱
Material 材料克重 克/平方
Material gram weight
gram/square
材料寬度MM
Material width MM 每片切長MM
Length per piece MM 單片克重G
Single sheet gram weight G 備注
Note
SS無紡布深色-外層用
SS non-woven fabric dark color-for outer layer 25 200 175 0.875 綠色，藍(lán)色，黑色等Green, blue, black, etc.
白色熔噴無紡布-過濾層
White meltblown non-woven fabric-filter layer 22 180 175 0.693 過濾指數(shù)90%/95%/99%
Filter index 90%,/95%/99%
SS無紡布淺色或者白色-內(nèi)層用
SS non-woven fabric light color or white-for inner layer 25 210 175 0.919
鼻梁條
Nose bridge stri 100 鋁制或者鐵質(zhì)，建議用鋁條
Aluminum or iron, aluminum strip is recommended
松緊耳帶
Elastic ear belt 300 單150MM*2邊=300MM
Single 150MM * 2 sides = 300MM
>>設(shè)備配置清單(Equipment configuration list)
序列號(hào)No. 產(chǎn)品名稱
Product name 產(chǎn)品圖片
Product picture 機(jī)器優(yōu)勢
Advantages of the machine
1 切割膠輥
Cutting rubber roll 我們用鉻鋼蓋住橡膠輥兩邊，所以橡膠長時(shí)間使用后不會(huì)從側(cè)面斷裂
We cover both sides of the rubber roller with chrome steel, so the rubber will not break from the side after long use
2 牽引輥
Carry-over pinch roll 我們使用硅橡膠材料而不是丁腈材料。硅橡膠材料具有良好的耐磨性，不會(huì)開裂。
We use silicone rubber materials instead of nitrile materials. Silicone rubber material has good abrasion resistance and will not crack.
3 PLC觸摸屏
PLC touch screen 我們使用三菱集團(tuán)品牌PLC觸摸屏
We use Mitsubishi brand PLC touch screen
4 口罩鼻梁帶張力控制
Nose bridge strip tension control 我們使用口罩鼻梁條帶張力控制器。這種裝置可以避免鼻帶長度不同
We use a mask nose bridge strip tension controller. This device can avoid different lengths of nose strips
5 鼻梁條送入
Nose bridge strip feeding 我們使用鼻梁條直接送入裝置，它可以保證在加工過程中，鼻梁條可以更筆直的插入，以成品的口罩是平整的和美觀的
We use the nose bridge strip to feed directly into the device, which can ensure that the nose bridge strip can be inserted more straight in the processing, so that the finished mask is flat and beautiful.
6 無紡布原料傳感器
Non-woven material sensor 我們使用無紡布原料傳感器，一旦原材料消耗完，機(jī)器將自動(dòng)停止
We use non-woven material sensor, once the raw material is consumed, the machine will stop automatically.
7 原材料張力控制器1
Raw material tension controller 1 我們使用原材料張力控制器來避免材料堵塞
We use raw material tension controller to avoid material clogging
8 原材料張力控制器2
Raw material tension controller 2 我們的機(jī)器配備了兩種制動(dòng)方式。一個(gè)皮帶是緊迫，另一個(gè)是螺絲固定。你可以選擇一個(gè)或同時(shí)使用根據(jù)你所需要的
Our machine is equipped with two braking methods. One belt is tight and the other is screwed. You can choose one or both according to your needs
9 原材料糾偏裝置
Raw material correction device 我們使用原材料糾偏設(shè)備，做材料調(diào)整
We use raw material correction equipment to make material adjusted
10 電控箱
Electric cabinet 我們使用的正泰電器
We use CHINT electrics
11 變頻器
Frequency converter 我們使用臺(tái)達(dá)集團(tuán)的變頻器
We use Delta converter
12 靜電消除器
Electrostatic eliminator
在我們機(jī)器里有一個(gè)靜電消除。消除無紡布口罩面靜電
There is an electrostatic eliminator in our machine. Eliminate static electricity on non-woven face mask
13 馬達(dá)
Motor 我們的齒輪馬達(dá)是新型的，不需要加油。
Our gear motor is new and do not require refueling.
14 風(fēng)扇Fan 我們將風(fēng)扇安裝在超聲波喇叭附近，降低喇叭溫度，延長超聲波壽命。
We install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the life of the ultrasonic.
15 超聲波焊接系統(tǒng)
Ultrasonic welding system 在口罩本體機(jī)中有兩套超聲波系統(tǒng)
There are two ultrasonic systems in the mask body machine
連接器部分設(shè)置清單Connector configuration list
序列號(hào)No. 產(chǎn)品名稱Product name 產(chǎn)品圖片Product picture 機(jī)器優(yōu)勢
Advantages of the machine
1 連接器電腦
Connector computer 連接器電腦
Connector computer
2 電控箱
Electric control box 我們使用三菱電器
We use Mitsubishi Electric
3 兩個(gè)連接皮帶電機(jī)
Two connected belt motors 兩個(gè)連接皮帶電機(jī)使兩個(gè)連接皮帶運(yùn)行。
Two connected belt motors operate the two connected belts.
4 連接氣管
Connected air tube 機(jī)器有三部分連接氣管，一是耳環(huán)連接部分，另外兩部分是耳環(huán)機(jī)。
The machine has three parts connected to the air tube, one is the earring connection part, and the other two parts are ear belt machines.
5 本體口罩輸送裝置
Body mask conveying device 我們使用輸送裝置將本體口罩輸送到兩臺(tái)口罩點(diǎn)焊機(jī)上。
We use a conveying device to transport the body mask to two mask spot welders.
耳帶點(diǎn)焊部分配置單
Configuration table of ear belt spot welding part
序列號(hào)No. 產(chǎn)品名稱Product name 產(chǎn)品圖片Product picture 機(jī)器優(yōu)勢
Advantages of the machine
1 伺服電機(jī)
Servo motor 我們使用伺服電機(jī)（臺(tái)灣三角），使機(jī)器 工作穩(wěn)定
We use servo motor (Taiwan Triangle) to make the machine work stably
2 耳帶點(diǎn)焊機(jī)電腦
Ear belt spot welder machine 兩套耳帶點(diǎn)焊機(jī)電腦
Two ear belt spot welder computers
3 光電眼
Photocell eye 光電眼我們使AIRTAC 和ROKO牌子
We use AIRTAC and ROKO photocell eye
4 電磁閥
Magnetic valve 電磁閥是AIRTAC品牌。
We used AIRTAC magnetic valve.
5 觸摸屏
Touch screen 觸摸屏
Touch screen
6 PLC 我們PLC的牌子：三菱
Our PLC brand: Mitsubishi
7 伺服驅(qū)動(dòng)器
Servo driver 我們使用臺(tái)達(dá)公司的伺服驅(qū)動(dòng)器
We use Delta servo driver
8 風(fēng)扇Fan 我們將風(fēng)扇安裝在超聲波喇叭附近，降低喇叭溫度，延長超聲波壽命。
We install the fan near the ultrasonic horn to reduce the temperature of the horn and extend the life of the ultrasonic.
9 聲波系統(tǒng)
Ultrasonic system 一臺(tái)點(diǎn)焊機(jī)器上，2套超聲波系統(tǒng)，我們自己制造聲波，質(zhì)量好，穩(wěn)定。
There are two sets of ultrasonic systems on a spot welding machine, we make sound waves by ourselves, which are of good quality and stable.
10 口罩成品推送裝置
Face mask pushing device 我們機(jī)器上面使用氣缸式口罩品推送裝置
We use a cylinder mask pushing device on our machine.
11 耳帶穿料裝置
Ear belt pull-through device 我們安裝便捷的耳帶穿料裝置
We install the convenient ear belt pull-through device
12 獨(dú)立輸送帶
Independent conveyor belt 我們安裝口罩片材輸送帶
We install the mask sheet material conveyor belt
13 連接氣管
Connected air tube 機(jī)器有三部分連接氣管，一是耳環(huán)連接部分，另外兩部分耳環(huán)機(jī)
The machine has three parts connected to the air tube, one is the earring connection part, and the other two parts are ear belt machines
14 耳帶裁斷裝置
Ear belt cutting device 耳帶裁斷裝置
Ear belt cutting device
注：1）以方案設(shè)備清單為初步方案，根據(jù)客戶配置需求以最終溝通確認(rèn)商業(yè)文件及合同為準(zhǔn)。以上設(shè)備預(yù)計(jì)生產(chǎn)周期為 30 天，實(shí)際周期視情況而定，以合同簽訂為準(zhǔn)。
Note: 1) The above proposed equipment list is the preliminary plan, and the final communication and confirmation of commercial documents and contracts shall prevail according to the customer's configuration needs. The production cycle of the above equipment is expected to be 30 days, and the actual cycle depends on the situation, subject to the signing of the contract.
